Effluent Treatment Plant – Hydrostream Pro Plus

Product Description

100 KLD Effluent Treatment Plant (ETP) Specification Sheet

General Information

• Capacity: 100 KLD (Kiloliters per Day)

• Application: Industrial wastewater treatment from textiles, pharmaceuticals, chemicals, food processing, and other manufacturing units

• Technology Used: Mixed Bed Bio Reactor (MBBR), Aerobic biological treatment, Physical and Chemical treatments including filtration and clarification

• Installation Type: Prefabricated or on-site constructed modular plant

• Automation Grade: Semi-automatic to fully automatic control systems

Dimensions and Material

• Plant Footprint: Approx. 20 to 30 sqm depending on layout

• Material of Construction: FRP (Fiberglass Reinforced Plastic), Stainless Steel or MS with anticorrosive coating

• Tank Details: Multiple tanks including equalization tank, aeration tank, clarifier, filtration units

• Pump Types: Centrifugal pumps (filter feed, transfer, sludge handling)

Performance Parameters

• Inlet Characteristics:

  • Flow Rate: 100 m³/day

  • pH Range: 6.5 – 9.0

  • COD: 500 – 2000 mg/L (varies by industrial source)

  • BOD: 250 – 600 mg/L

  • Suspended Solids: 100 – 300 mg/L

  • Toxicity or heavy metal load as per specific industry effluent

• Outlet Characteristics:

  • pH: 6.5 – 8.5

  • COD: <100 mg/L

  • BOD: <30 mg/L

  • Suspended Solids: <50 mg/L

  • Meets CPCB or respective environmental discharge standards

Equipment & Components

• Equalization Tank: For flow and load equalization

• Bar Screen: Preliminary filtration for debris removal

• Oil & Grease Separator: To remove floating oils if present

• Aeration Tank: Biological treatment using air blowers with typical power ~5-10 kW depending on process

• Clarifier: Settling tanks for sludge and suspended solids removal

• Pressure Sand Filters and Activated Carbon Filters: For polishing and removal of residual suspended solids and organics

• Sludge Handling Equipment: For sludge thickening and disposal

• Pumps: Various centrifugal pumps for feed, recirculation, and discharge

• Instrumentation & Control: Flow meters, pH sensors, dissolved oxygen meters, automatic control panels

Operating Parameters

• Power Consumption: Approximately 6-12 kW depending on technology and dosing pumps

• Noise Level: Designed for low noise, typically less than 50 dB(A)

• Sludge Generation: Approximately 0.3-0.5% of treated volume as dry solid sludge per day

• Maintenance: Routine checks for blower, pumps, screening; sludge removal every 2-6 months depending on load

• Warranty: Typically 1 year

Additional Features

• Modular design allows easy expansion beyond 100 KLD

• PLC-based automation and touch-screen interface for user-friendly operation

• Treated effluent suitable for discharge or reuse in industrial processes depending on quality

• Compliant with local environmental regulations

• Compact design with low footprint suitable for space-constrained industrial sites